Conical flat belt pulleys

We also supply conical (conical) flat belt pulleys for controlling calendar rolls in the paper industry. These discs are mainly needed when needed for spare parts or conversions of paper machines to improve performance.

For easier installation the pulleys are also available in 2 parts.

  • Guaranteed spare parts supply even for older machines
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Frequently Asked Questions (FAQ)

What are the advantages of tapered flat pulleys in industrial mechanical engineering?

Tapered flat belt pulleys enable precise power transmission whilst ensuring smooth operation and low noise levels. The conical design ensures optimum centring of the flat belt, which keeps the belt stable and minimises lateral movement. This reduces wear and extends the service life of the entire drive system. Conical flat belt pulleys are used particularly in mechanical and plant engineering where high operational reliability, smooth running and customised adaptations to existing systems are required.

Can tapered flat pulleys be made to order based on drawings?

Yes, tapered flat pulleys can be manufactured precisely to the customer’s drawings, samples or technical specifications. Customisations are possible, for example, in terms of diameter, crown, material, hub dimensions, bores or machining. Particularly in the case of specialised machinery, retrofit projects or older existing plant, bespoke manufacturing is crucial to ensuring that existing drive systems can continue to be used to their full potential. As an iron foundry with our own production facilities, we can also produce small and medium-sized batch sizes cost-effectively.

What materials are used for conical flat pulleys?

Tapered flat pulleys are often made from high-quality grey cast iron, as this material offers excellent vibration-damping properties and high dimensional stability. Depending on the application and load, other cast materials or special designs may also be used. The selection of the appropriate material depends, amongst other things, on the speed, load, environmental influences and the service life requirements of the drive. For industrial applications in mechanical engineering, grey cast iron offers an excellent balance of cost-effectiveness, stability and smooth running.

For which applications are tapered flat pulleys particularly suitable?

Tapered flat pulleys are used in many areas of mechanical and plant engineering, for example in paper machines, conveyor systems, fan drives, woodworking machines, agricultural machinery and specialised machinery. They are particularly suitable for applications where smooth running and reliable power transmission are essential. As they are custom-made, the pulleys can be precisely adapted to existing drives, speeds and installation conditions. This means that bespoke solutions for existing or modernised plants can also be implemented without any problems.

 
Flat pulley conical
Flat pulley conical
Flat pulley conical
 

At a glance

Features

  • Special production according to customers individual specifications or drawings
  • Standard for peripheral speeds up to 42 m/s
  • Maximum pulley diameter 2,500 mm
  • Maximum crown width 750 mm
  • Maximum pulley weight approx. 6,000 kg

Flexible moulding process | Fast delivery

  • Individual model setups are not required – there are no model costs!
  • Manufactured according to DIN 111
  • Change requests or adaptations can be accommodated without costs
  • Short term production and delivery possible
  • TL standard washers in all common diameters incl. TaperLock version of bushings 1008-5050 in stock

Materials

  • Standard: Cast iron with lamellar graphite EN-GJL-200 to EN-GJL-300 (GG-20 to GG-30), DIN EN 1561
  • Alternative: Nodular cast iron (EN-GJS-400 to EN-GJS-700), cast steel (GS) or welded steel design

Possible designs

Balancing standards

  • Standard according to DIN 21940-11 in quality grade G16
  • Available in quality grades G6.3 or G2.5 on request

Surface treatment

  • Primed / black oxide finish as standard
  • Individual surface treatment and special painting possible
  • Rubberized belt running surface available
 
 
 
 

Why Lütgert?

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Flexible moulding process without individual models and without model cost

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Special designs according to individual customer specifications or drawings

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Pulley geometry optimally adapted to the respective drive situation

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Individual design, control, recalculation and optimization of your drive

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Customised processing (drilling, grooving, surface) acc. to customer specifications

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Ideal for prototypes, as well as individual or series parts

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Full transparency through creation of released drawings

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Documentation of residual imbalances and surface treatments

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Documentation to prove material properties, balancing grades and surface treatments

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Extensive stock and short-term availability of urgent spare parts

 

© Copyright Lütgert & Co. GmbH | Friedrichsdorfer Straße 48 | 33335 Gütersloh (Germany) | Phone: +49 52 41 / 74 07 0  info@luetgert-antriebe.de | Sitemap | Legal Notice | Privacy policy | Privacy policy E-mails

 

© Copyright Lütgert & Co. GmbH
Friedrichsdorfer Straße 48
33335 Gütersloh
Germany

Phone: +49 52 41 / 74 07 0
info@luetgert-antriebe.de
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